Thinking it would disappear, I installed it as planned. It's recommended that you begin with a corner stone and work your way horizontally. But on the metal surround, use high heat adhesive to attach the cement boards. Odds are, only a portion of your room will be backed with backer board. Contact a United States Gypsum Company sales office Add vertical pieces on the left and right of your space. First, cut a header piece the width of your entire space. I am not sure if I should screw cement board directly to the metal firebox or just the lath on top of it. Concrete or stucco mix can be applied by hand directly to the surface of an existing masonry fireplace, then either troweled smooth or a finished with a texture to suit the space. Mix and Apply the Mortar. We will be installing 1/2 inch cement board, mortar and drystack ledgestone veneer (floor to ceiling). For example, if you're planning on installing a 3/8 thick tile over a 1/2 inch thick cement board, the fireplace will need to . While the mixture is still moist, use Sheetrock joint tape to cover the mixture to keep it in place. Cut 1-inch by 3-inch wood furring strips to the same length using a hand saw or a power saw. Cement boards are lightweight enough for you to hold them in place while they dry for a few minutes. Mix a small batch of thin-set mortar as directed by the manufacturer, mixing the dry powder with water in a bucket. use silicone caulk to fill in gaps. • Keep sheet edges 1/8 in back from walls and cabinet bases. I am considering using unmodified thinset for the border course immediately around the fireplace (6" sides, 8" top), and then modified thinset for the rest of the install. Apply one more layer of the cement finish over the tape. Prepare Brick Surface: Sand- or water-blast the paint, dirt, or oils so that you have a raw, fresh, porous (but not crumbling) surface. 8 How do you install backer board on a fireplace? How do you prepare a fireplace for tile? This is faux stone. Use these measurements to mark where the cement board must be cut. 2 | Determine layout of HardieBacker cement board • Stagger all HardieBacker cement board joints. Nail the cement board to the brick fireplace with 1½-inch concrete nails. Here is a pic of the damage at the moment: This is the design my wife is using as inspiration for the room: This is the mantle we wish to use: It is cast-stone material. Fastening Hardieboard. I figured out a way to DIY a cement look fireplace for less than $100…and it isn't a faux finish. Step 6: Lay the first surround tile sheets. Using the same Type S mortar, adhere the stones as desired and when finished, simply touch up the project with grout . How do you prepare a fireplace for tile? Work up from the board first, then, when the thinset hardens, take it off and work down the sides of the fireplace. Exterior Cement Board: 1/2" thickness, 48" width x 8' length. Click to see full answer. Wait until the mud dries, and sand it smooth using a piece of fine-grit sandpaper. Place a straight edge along the areas of the cement board that must be cut. Dec 14, 2010. ; Nail the cement board to the brick fireplace with 1½-inch concrete nails. Smooth the compound as you progress. Mix a small batch of thin-set mortar as directed by the manufacturer, mixing the dry powder with water in a bucket. Measure the fireplace surround with a measuring tape. Unless your tile is incredibly heavy, this drywall installation is fine. Concrete or Stucco. While still wet, the mortar is scraped, or scratched to create a texture that will make it easier for the stone to cling to strongly. We're having a gas fireplace installed next week - link to it below. What we are aiming to achieve (prior to fitting plaster's skim bead). But on the metal surround, use high heat adhesive to attach the cement boards. Typically, the type of drywall you want to use around a fireplace is called the Type X drywall; gypsum-based drywall that resists heat well. Steps for tiling a fireplace: Step 1: Prep the materials and layout. Which Cement Board to Use Around Gas Fireplace. We just installed a new Napoleon NZ3000 fireplace and are prepping the area to install manufactured stone around it. Then, fill in the space from top to bottom with the cement boards you pre cut. My local cement board options are HardieBacker, WonderBoard Lite, and USG . It's incredibly easy to install without any professional help. Fireplace cement board and existing drywall. Availability and Cost: DUROCK Cement Board is distributed throughout the United States. Nail the cement board to the brick fireplace with 1½-inch concrete nails. Manufacturer's installation instructions say to install directly over drywall around fireplace opening. Anyone can enjoy the benefits of a cement board shower system if you follow these 3 easy steps. Before you begin tiling a fireplace, it's important to ensure . Nail a straight 1x board horizontally across the fireplace, in line with the top of the firebox, and use its top edge as a shelf as you set the tiles. Redoing a brick fireplace. Experience how Eldorado Stone can transform your interior space with this "How to Install" video workshop. Advertisement. • We recommend an 1/8 in gap between board edges. Install the balance of the wall from the top down. Install tile. Measure the fireplace surround with a measuring tape. Spread thinset mortar over the fireplace surround with a notched trowel. Add cement board to the entire area you'll be tiling (for us, that means the floor and all 4 sides of the fireplace leaving room for wood mantle). ; Cut the cement board pieces to size. Whatever the thickness of the material, you must ensure the unit projects forward from the framed opening enough to compensate for the thickness of the finishing material if you are looking for a flush installation. It'll save the finish on the drywall that stays. Apply strips of alkaline-resistant tape over all cement board seams, and spread drywall mud over the tape until you cannot see it. There's going to be a decent amount of weight between the durock and stone. Non-combustable area is right up to unit on sides and about 4-5" on top (metal standoffs). I noticed when I picked these boards up, they had an odor, chemical like. Some masons say that this is an adequate surface for accepting a scratch coat. Nail the cement board to the brick fireplace with 1½-inch concrete nails. Tile and cement board are considered non combustiles, so if your if code says you need to have 8 inches to the side there needs to be tile for 8 inches to the side of the fireplace. Add cement board to the entire area you'll be tiling (for us, that means the floor and all 4 sides of the fireplace leaving room for wood mantle). Remove mortar from stone face, as necessary, during installation. If that . Now after heating the stove up a few times . Space Take a utility knife and cut the tape on the two inside corners and then where the wall meets the lid. This aids in keeping the stone face clean of mortar. Do not align with subfloor joints. Hello all, I am a DIY'er, new to this forum. 6. This does not mean that clearances to combustible building materials can be reduced by using HardieBacker 1/4". About 24 hours later, when the grooved coating has dried, it is time to apply the stone. Thanks Ventupete . Mix dri-wall adhesive with water so you get a thick consistency (wetter rather than drier is better). All contractors quoted me $2,000 to $3,000 for their finishes, and so I am thrilled with the way this turned out. I would appreciate any information given. Wall & Ceiling Installation 1/2 in. Cut the cement board pieces to size. We are removing the existing fireplace surround, mantel and drywall down to studs. Ensure you've picked the right tiles. #1. leave 1/8-inch (0.32-cm) gaps between boards. Next will be to install cement board around it to prep for tiling. We will either use drywall or cement board to finish the wall leaving no brick exposed prior to installation of the mantle. High-quality cement boards are ultra-durable. Furthermore, is cement board fire resistant? I chose HardieBacker because it was non-combustible (as opposed to drywall, which is the only other "option" I considered) and because it could be finished seamlessly with the surrounding drywall to become one flat wall around the fireplace. Cover an area just large enough for the first cement board sheet. We will be installing 1/2 inch cement board, mortar and drystack ledgestone veneer (floor to ceiling). There is more to building a fireplace than having the perfect drywall . I used 1/4 inch Durarock cement board to provide a fire block on the ceiling above the stove, and on a wall located about 48 inches in front of the stove. I know that the mantle itself is fire resistant being that it is stone. Using the Ardex Feather Finish mix, take your trowel and fill in the seams between the adjacent Durock sheets. Apply a mound of mortar to the subfloor, then spread it out in an even layer, using a 1/4-inch notched trowel. (16 mm) cement board is preferred in this application. Eldorado Mountain Ledge. We had a plan of attack! ; Spread thinset mortar over the fireplace surround with a notched trowel. (12.7 mm) & 5/8 in. Click to see full answer 14 How do you apply cement board to a fireplace? Press the stone evenly against the surface to distribute the adhesive. Spread thinset mortar over the fireplace surround with a notched trowel. Cutting and Caulking When fitting Hardiebacker board, cut the fit very carefully, using high-powered shears or carbide-tipped scoring knives to make proper cuts. place moisture barriers and adhesive mortar underneath. Step 1 Measure the fireplace surround with a measuring tape. Apply a mound of mortar to the subfloor, then spread it out in an even layer, using a 1/4-inch notched trowel. • Never allow all four corners of boards to meet at one point. Step 7: Cut the hearth tiles. On the ground and drywall, use thinset and screws to attach the cement board. Secure Backer Board with Screws. Add cement board to the entire area you'll be tiling (for us, that means the floor and all 4 sides of the fireplace leaving room for wood mantle). Step 5: Cut the tiles. Allow the thinset mortar to dry overnight, then tile the fireplace as desired. (12.7 mm) or 5/8 in. A ventilator plate needs to be fitted into the plasterboard towards the bottom of the fireplace in a central position. Step 2 Place one of the furring strips vertically on the left edge of the brick fireplace. I've tiled many times onto drywall and it holds up great -- you do not need special drywall or backing unless you're tiling a wet location or have a wood burning fireplace. Getting ready to tackle a DIY project in our living room. Screw the plasterboard to the battens so it is perfectly level with the existing wall. Step 3: Spread and comb the mortar. Step 2: Mix the mortar. Do not install backer board over drywall. Step 3: Start at the Corner. Allow mortar to become "crumbly", then remove with a trowel or brush. ; Allow the thinset mortar to dry overnight, then tile the fireplace as desired. Previous Video. Create these marks with a pencil. Tip: Install the corner stones first starting at the bottom and working up. The wall is now ready for the installation of tile or stone facing. I would use just regular cement/tile board, and do it just like regular tile. Explore the latest recommended installation techniques on how to install manufactured stone; including a detailed "Step by Step" process utilizing a cement board substrate and a polymer-fortified installation system. You don't need to hire a bunch of experts to help you install everything, though it doesn't hurt to have some peace of mind. 2nd and 3rd piece on the photo above. Starting from the bottom of the wall, spread a 1/8-inch-thick layer of adhesive across the back of the stone. Spread thinset mortar over the fireplace surround with a notched trowel. Hello all, I am a DIY'er, new to this forum. Measure the fireplace surround with a measuring tape. You'll then have a sturdy and level surface on which to install new tile. On the ground and drywall, use thinset and screws to attach the cement board.But on the metal surround, use high heat adhesive to attach the cement boards. Brick fireplace makeover Step 4: Lay the hearth tile. Cut the cement board pieces to size. Coat the board and the wall with copious amounts of the PVA adhesive to remove dust and prepare your surfaces (see PVA image). All the insider information on how to build and waterproof a . Fireplace cement board and existing drywall. (16 mm) only FASTENING Fasten to studs spaced 16 in. I am concerned about how to install the stone to the metal firebox. (406 mm) o.c. Drive the screws in so that the heads are slightly below the surface of the backer board sheet. The front face of the brick is already set back enough so that drywall will evenly run from the wall across the face of the brick terminating at the fireplace opening (front of brick is level with front of studs). Note: Because cement board fasteners may protrude through the plywood base when 1/4 in. To block a fireplace up, you can use a piece of plasterboard as an alternative to bricks. A non-combustible material like cement board should be used around a wood burning fireplace. Here's a recap of the most crucial tips to build a strong, durable cement board base outdoors: get high-grade materials. It will form a surprisingly strong bond. . Remove all drywall and strip the wall to the studs before installing backer board. On the ground and drywall, use thinset and screws to attach the cement board.But on the metal surround, use high heat adhesive to attach the cement boards. Manufacturer recommends cement board. If it does have a finish on it, you can probably use an adhesive that is made to work with that finish. Allow the thinset mortar to dry overnight, then tile the fireplace as desired. Step 10. Cut the cement board pieces to size. We are removing the existing fireplace surround, mantel and drywall down to studs. Install Metal Lath: Metal lath is an acceptable surface that will allow you to apply veneer to brick.First, apply corrosion-free 18-gauge metal lath to the brick with masonry fasteners. I did look at the insert manufacturer's specs for distance to combustibles and it . Position the screws at least 1/2-inch, but no more than 2 inches, from the edge of the sheet. The "1st" piece in the photo below. Step 2 Cut the cement board pieces to size. Make sure the stones are lined up tightly against . On the ground and drywall, use thinset and screws to attach the cement board. It'll also have side plenums to disperse heat so a TV can be installed safely above it. Getting ready to tackle a DIY project in our living room. The board also prevents the tiles from slipping before the adhesive cures. If the brick is not painted or polyurethaned, the best and easiest way to attach the cement board is to use a construction adhesive (like Liquid Nails) that is made for use on masonry. Cement Board Construction Adhesive Concrete Screws Step 1 Measure the vertical height of the brick fireplace using a tape measure. Cover an area just large enough for the first cement board sheet. 9 What materials can be used around a fireplace? Yes, HardieBacker® 1/4" Cement Board is deemed noncombustible when tested to ASTM E 136 and can be used in conjunction with other noncombustible materials around a fireplace. Thin metal and insulation will cover the fireplace chimney to prevent heat from being transferred directly to the surrounding drywall. Installing cement board over a brick fireplace. Measure the fireplace surround with a measuring tape. 13 Do you need a hearth with a gas fireplace? Drill cement board screws through the backer board sheets every 6 to 8 inches. (6 mm) cement board is used, 1/2 in. Around a fireplace, you can use Hardiebacker board to prepare an area for tile installation, either stone or ceramic. The durock should be mounted directly to the studs. Mix and Apply the Mortar. 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